What should a 5th category locksmith know? Production instructions for a repairman

We present to your attention a typical example job description mechanic for the repair of technological installations of the 5th category, model 2019. A person with education or special training and work experience can be appointed to this position. Don’t forget, each mechanic’s instruction for repairing technological installations of the 5th category is issued in hand against a signature.

Presented typical information about the knowledge that a mechanic for repairing technological installations of the 5th category should have. About duties, rights and responsibilities.

This material is part of the huge library of our website, which is updated daily.

1. General Provisions

1. A mechanic for the repair of technological installations of the 5th category belongs to the category of workers.

2. A person with ________ (education, special training) and work experience in this position ______ years.

3. A mechanic for the repair of technological installations of the 5th category is hired and dismissed from the position by __________ (by whom, position)

4. A mechanic for the repair of technological installations of the 5th category must know:

a) special (professional) knowledge for the position:

- device and design features complex equipment;

— technological sequence and organization of labor during repair, assembly, installation of equipment;

— all types of materials used in repairs;

— methods for determining premature wear of parts;

— static and dynamic balancing of machines;

— geometric constructions with complex markings;

— methods for restoring worn parts;

— methods for repairing equipment and equipment operating under high pressure.

— qualification requirements requirements for this position of a lower rank.

b) general knowledge of an employee of the organization:

— rules on labor protection, industrial sanitation and fire safety;

— rules for using personal protective equipment;

— requirements for the quality of work (services) performed and for the rational organization of labor in the workplace;

— range and labeling of materials used, consumption rates of fuels and lubricants;

— rules for moving and storing goods;

— types of defects and ways to prevent and eliminate them;

5. In his activities, a mechanic for the repair of technological installations of the 5th category is guided by:

- legislation Russian Federation,

— Charter (regulations) of the organization,

- this job description,

— Internal rules labor regulations organizations.

6. Technological installation mechanic of the 5th category reports directly to: _____________ (position)

2. Job responsibilities of a mechanic for the repair of technological installations of the 5th category

Mechanic for repair of technological installations of the 5th category:

a) Special (professional) job responsibilities:

1. Dismantling, repair, assembly of particularly complex installations of machines, apparatus, units, pipelines, fittings using mechanisms and delivery after repair.

2. Metalworking of parts and assemblies according to 6-7 qualifications (1-2 accuracy classes).

3. Disassembly, repair and assembly of components and equipment under conditions of intense and dense fits.

4. Technical examination equipment.

5. Job responsibilities for this position of a lower rank(s).

Work examples:

1. Apparatuses - repair of the housing (not requiring heat treatment), checking the plates for bubbling.

2. Shut-off, safety and control valves - disassembly, repair, grinding in, assembly and adjustment.

3. Ventilation ducts - assembly.

4. Blowers, gas blowers and superchargers - repair, testing.

5. Compressors, pumps - scraping of bearing shells and other machine parts, repair of safety and check valves.

6. Piston compressors - adjustment and commissioning.

7. Gas compressors - repair.

8. Refrigerator condensers - removal and installation of sections.

9. Ball mills, roller mills, crushers, screens, smoke exhausters, granulators - major renovation, test, passing.

10. Centrifugal, double-casing and multi-stage pumps with more than four impellers - repair, assembly, commissioning.

11. Tubular furnaces - control, pipe rejection.

12. Reactors - repair.

13. Heat exchangers (raw materials) of hydrotreating, catalytic reforming, hydrocracking and other units over 200 atm - repair.

14. Centrifuges - repair.

b) General job responsibilities of an employee of the organization:

— Compliance with the internal labor regulations and other local regulations of the organization, internal rules and labor protection, safety, industrial sanitation and fire protection standards.

— Execution within employment contract orders of the employees to whom it was repaired in accordance with these instructions.

— Carrying out work on acceptance and delivery of shifts, cleaning and washing, disinfection of serviced equipment and communications, cleaning the workplace, fixtures, tools, as well as maintaining them in proper condition.

— Maintaining established technical documentation.

3. Rights of a mechanic for the repair of technological installations of the 5th category

A mechanic for the repair of technological installations of the 5th category has the right to:

1. Submit proposals for management’s consideration:

— to improve work related to those provided for herein instructions and duties,

- on encouraging distinguished employees subordinate to him,

— on bringing to material and disciplinary liability workers who violated production and labor discipline.

2. Request from structural divisions and employees of the organization the information necessary for him to perform his job duties.

3. Get acquainted with the documents defining his rights and responsibilities for his position, criteria for assessing the quality of performance of official duties.

4. Get acquainted with draft management decisions relating to its activities.

5. Require management to provide assistance, including ensuring organizational and technical conditions and execution of the established documents necessary for the performance of official duties.

6. Other rights established by current labor legislation.

4. Responsibility of a mechanic for the repair of technological installations of the 5th category

A mechanic for the repair of technological installations of the 5th category is responsible in the following cases:

1. For improper performance or failure to fulfill one’s job duties provided for in this job description - within the limits established by the labor legislation of the Russian Federation.

2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.

3. For causing material damage organizations - within the limits established by the current legislation of the Russian Federation.

Job description of a mechanic for the repair of technological installations of the 5th category - sample 2019. Job responsibilities a mechanic for the repair of technological installations of the 5th category, the rights of a mechanic for the repair of technological installations of the 5th category, the responsibility of a mechanic for the repair of technological installations of the 5th category.

§ 153. Repairman 2nd category

Characteristics of work

Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, units and machines.
Repair of simple equipment, units and machines, as well as medium difficulty under the guidance of a more highly qualified mechanic.
Mechanical processing of parts for 12-14 qualifications.
Washing, cleaning, lubricating parts and removing the fill.
Performing work using pneumatic, electric tools and on drilling machines.
Scraping parts using power tools.
Manufacturing simple devices for repair and assembly.

Must know:

basic techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines;
purpose and rules for using plumbing and instrumentation;
basic mechanical properties processed materials;
system of admissions and landings;
name, marking and rules for using oils, detergents, metals and lubricants.

Work examples

1. Fittings for open hearth furnaces, chokes, shut-off valves- removal, repair, installation.
2. Bolts, nuts, studs - filing, threading, changing them and fastening them.
3. Shut-off valves for air, oil and water - installation to suit the location.
4. Filling windows, lid lifter ropes and transfer devices - change.
5. Elbows, tees for pipelines - hydraulic test and assembly.
6. Lubricators, linear feeders - repair, adjustment.
7. Oil coolers - disassembly, repair, assembly.
8. Piston pumps - repair, installation.
9. Equipment - neutralization from acidic and alkaline environments.
10. Fences - removal and installation.
11. Gaskets - manufacturing.
12. Gearboxes of tumbling drums - disassembly, repair and assembly.
13. Metal mesh - replacement, production, repair.
14. Sharpened emery machines and vacuum cleaners for them - repair, assembly, replacement and straightening of abrasive wheels.
15. Dowels - filing.
16. Creels of warping machines - repair and installation on the machine.

§ 154. Repairman 3rd category

Characteristics of work

Disassembly, repair, assembly and testing of medium complexity components and mechanisms of equipment, units and machines.
Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications.
Mechanical processing of parts for 11-12 qualifications.
Repair of lined equipment and equipment made of protective materials and ferrosilicon.
Disassembly, assembly and compaction of faolite and ceramic equipment and communications.
Manufacturing of devices of medium complexity for repair and assembly.
Performance rigging work when moving goods using simple lifting equipment and mechanisms controlled from the floor.

Must know:

arrangement of equipment being repaired;
purpose and interaction of main components and mechanisms;
technological sequence of disassembly, repair and assembly of equipment, units and machines;
technical specifications for testing, adjustment and acceptance of components and mechanisms;
basic properties of processed materials;
arrangement of universal devices and used control and measuring instruments;
system of admissions and landings;
qualities and roughness parameters;
rules for slinging, lifting, moving loads; rules for operating lifting equipment and mechanisms controlled from the floor.

Work examples

1. High vacuum vacuum units for installations of medium complexity - repair.
2. Valves of all diameters - valve grinding.
3. Fans - repair and installation.
4. Inserts - fitting and filing along parallel lines.
5. Gas pipelines - sealing suction points with diabase putty and oil bitumen.
6. Chutes for pouring cast iron - replacement.
7. Complex casings and frames - manufacturing.
8. Metal conveyors - replacement of rollers.
9. Speed and feed boxes in metalworking machines of medium complexity - assembly and adjustment.
10. Blades, beaters, shafts, conveyor plates, turns of augers - straightening.
11. Lunettes - repair.
12. Tool magazines, automatic tool changers - repair, adjustment.
13. Winding machines (textiles) - major repairs of plates, lifting arms, cranks, spindles.
14. Filling machines - repair of conveyor chains, replacement of molds.
15. Coal loading machines - assembly and installation of a brake device with a lever.
16. Mills, screens, drying drums - current repairs.
17. Centrifugal pumps - repair, installation.
18. Semi-automatic welding machines, installations - medium and current repairs.
19. Gas-electric cutters - replacement of tips with centering of electrodes.
20. Sieves and knives - removal, installation and adjustment.
21. Woodworking machines - current repairs.
22. Weaving machines - changing lower shafts and clamps.
23. Lathes - complete renovation longitudinal and transverse slides, calipers.
24. Heat exchangers - repair, assembly.
25. Pipelines - disassembly.
26. Spindle positioning devices - adjustment.
27. Slag trucks - inspection, lubrication and repair.
28. Electric furnaces - disassembly and repair.

§ 155. Repairman 4th category

Characteristics of work

Disassembly, repair, assembly and testing complex nodes and mechanisms.
Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair.
Metalworking of parts and assemblies according to 7-10 qualifications.
Manufacturing of complex devices for repair and installation.
Preparation of defect reports for repairs.
Carrying out rigging work using lifting and transport mechanisms and special devices.

Must know:

installation of repaired equipment, units and machines;
rules for regulating machines;
methods for eliminating defects during repair, assembly and testing of equipment, units and machines;
device, purpose and rules of use of the control and measuring instruments used;
design of universal and special devices;
methods for marking and processing simple various parts;
system of admissions and landings;
qualities and roughness parameters;
properties of acid-resistant and other alloys;
basic provisions for preventive maintenance of equipment.

Work examples

1. Column-type devices - repair, assembly.
2. Oxygen and argon equipment for electric melting furnaces - repair, maintenance.
3. Shut-off valves - inspection, repair, installation.
4. Vibrating screens - replacement of sieves.
5. Gas ducts - replacement of dampers.
6. Scrubber seals - adjustment.
7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
8. Multi-position automatic heads - repair, adjustment.
9. Granulators - replacement of lining and sides.
10. Crushers - repair with replacement and adjustment of worn parts, adjustment of crushing size.
11. Calenders, universal and rotary ironing presses - repair and adjustment.
12. Oxygen booster compressors - current and medium repairs.
13. Spindle cones - checking and restoration by lapping.
14. Speed and feed boxes of metalworking machines - assembly and adjustment.
15. Steam and hot water boilers - repair.
16. Drilling machines - installation and installation.
17. Die casting machines - repair.
18. Charging machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and rotating mechanism of the trunk.
19. Spinning machines - major repairs and adjustments.
20. Sewing machines - current and major repairs.
21. Mills, screens, drying drums - average repair.
22. Deep and sucker rod pumps - repair and assembly.
23. Caps for converter necks - dismantling, installation.
24. Fuel oil equipment - repair.
25. Equipment of preparatory workshops (areas) for the production of vegetable oils and apparatus for fat processing plants - assembly, adjustment and testing.
26. Pneumatic pumps, smoke exhausters, exhausters - repair.
27. Critical bearings - filled with babbitt and scraped.
28. Gearboxes of rotary kilns, steam mills, conveyors, plate conveyors, feeders - repair.
29. Air converter and water jacket systems - adjustment, major repairs.
30. Mixers and sulfurizers - replacement of shafts and couplings.
31. Woodworking and metal-cutting machines - major repairs, adjustment.
32. Weaving machines - major repairs and adjustment of the weft mechanism.
33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
34. Pig stackers - repair with replacement of parts.

§ 156. Repairman 5th category

Characteristics of work

Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.
Metalworking of parts and assemblies according to 6-7 qualifications.
Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

Must know:

design features of the equipment, units and machines being repaired;
technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
technological process repair, assembly and installation of equipment;
rules for testing equipment for static and dynamic balancing of machines;
geometric constructions with complex markings;
methods for determining premature wear of parts;
methods for restoring and strengthening worn parts and applying a protective coating.

Work examples

1. Automatic multi-spindle turret lathes, copying machines, jig boring machines, gear planing and roll lathes - average repair, installation, adjustment, accuracy testing, start-up and commissioning.
2. Units high pressure(synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
3. Distillation and distillation devices - major repairs.
4. Apparatuses, high-pressure gas pipelines - inspection, repair and testing.
5. Complex film projection devices and developing machines - average repair.
6. Oxygen and argon equipment for open-hearth furnaces - repair, maintenance.
7. Gas blowers - overhaul and testing.
8. Vacuum drying and ironing rollers - repair and adjustment.
9. Gearboxes of semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
10. Oxygen booster compressors - major repairs.
11. Lifting machines - repair, adjustment and leveling of crane tracks.
12. Machines for sorting letters - repair.
13. Charging machines for open-hearth furnaces - complete repairs with replacement of the shaft, adjustment of all mechanisms.
14. Loading machines - inspection of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
15. Automated washing machines - repair and adjustment.
16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
18. Mechanisms of hydraulic pipelines of machine tools - repair, assembly, adjustment.
19. Vacuum and fore-vacuum pumps - major repairs.
20. Blast furnaces - installation of an inclined bridge.
21. Reactors - repair.
22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.
23. Robots and manipulators with program control with a repair complexity category of up to 20 units. - major repairs, adjustment.
24. Deep drilling rigs - repair.
25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.
26. Computer controlled machines - testing for rigidity.
27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
28. Vacuum evaporation units - disassembly, repair, assembly.
29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.
31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.

§ 157. Repairman 6th category

Characteristics of work

Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines.
Identification and elimination of defects during equipment operation and during inspection during repairs.
Accuracy and load testing of repaired equipment.

Must know:

design features, kinematic and hydraulic diagrams repaired equipment, units and machines;
methods of repair, assembly, installation, accuracy testing and testing of repaired equipment;
permissible loads on operating parts, components, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.

Work examples

1. Automatic multi-spindle lathes, semi-automatic multi-tool vertical lathes - major overhaul.
2. Hydraulic equipment - repair and adjustment.
3. Complex film projection devices and developing machines - major repairs.
4. Rolling mill stands - inspection, adjustment, testing and delivery after repair.
5. Automatic lines of all processing profiles, having complex units - major and medium repairs.
6. Automatic molding lines - major repairs, assembly, adjustment and delivery.
7. Complex mechanized lines for flour and confectionery, pasta and bakery products and automatic lines in perfumery and cosmetics production - repair and adjustment.
8. Sintering machines - regulation of machine movement and thermal clearance, alignment of the drive along the axis of the head radius.
9. Skip and cage mine lifting machines - repair, testing, delivery.
10. Precision equipment - repair, delivery.
11. Ore-smelting furnaces - overhaul of the contact system and rejection of defective parts.
12. Tubular furnaces - coil testing.
13. Hydraulic presses - major and medium repairs.
14. Steam-hydraulic presses - major repairs.
15. Robots and manipulators with program control with a repair complexity category of over 20 units - installation, repair, adjustment.
16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.
17. Jig boring machines - restoration of coordinates.
18. Machines with program control - checking for accuracy, restoring coordinates, repair, testing.
19. Electric pulse machines - repair.
20. Supercentrifuges, imported paint grinding machines, planetary gearboxes, rotary vacuum pumps - repair.
21. Turbochargers - major repairs and delivery.
22. Air separation units - major repairs.
23. Launching device for launching ships - major repairs, alignment and regulation.
24. Refrigerators, high-pressure units (synthesis columns), separators, evaporators, water condensers - major repairs.
25. Extractor, small press, automatic and semi-automatic (dosing, cutting, packaging, etc.), compressors - assembly, adjustment and adjustment.
26. Electric furnaces, water jackets, converters - adjusting hydraulic equipment and checking the completeness of repairs.

§ 158. Repairman 7th category

Characteristics of work

Diagnostics, prevention and repair of complex equipment in flexible production systems.
Elimination of equipment failures during operation by performing a range of works on repair and adjustment of mechanical, hydraulic and pneumatic systems.

Must know:

design features, hydraulic and kinematic diagrams of complex equipment being repaired;
methods of diagnostics, repair, assembly and installation, accuracy testing and testing of repaired equipment;
permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent malfunctions;
technological processes of repair, testing and commissioning of complex equipment.

Secondary vocational education required

§ 159. Repairman 8th category

(Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.)

Characteristics of work

Diagnostics, prevention and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure that it reaches the specified operating parameters.

Must know:

design, kinematic and hydraulic diagrams of experimental and unique equipment being repaired;
instrumentation and stands for diagnosing, repairing and servicing equipment;
technological processes for repairing unique and experimental equipment.

Secondary vocational education required.

JOB DESCRIPTION

5th category repairman

1. General Provisions

1.1. This job description defines the functional, job responsibilities, rights and responsibilities of a repairman of the 5th category of the New Technologies division (hereinafter referred to as the Repairman of the 5th category) Non-profit partnership "Development of innovations in the fuel and energy complex" National Institute of Oil and Gas "(hereinafter referred to as the Establishment).

1.2. A person who meets the following education and training requirements is appointed to the position of 5th category repairman:

Basic vocational training programs - vocational training programs for blue-collar professions, white-collar positions, retraining programs for blue-collar workers, white-collar workers, advanced training programs for blue-collar workers, white-collar workers;

Educational programs average vocational education- training programs for skilled workers (employees);

with practical work experience:

At least one year of experience as a repairman of the 3rd qualification level;

Special conditions for permission to work as a repairman of the 5th category:

Passing mandatory preliminary (upon employment) and periodic medical examinations (examinations), as well as extraordinary medical examinations (examinations) in the manner established by the legislation of the Russian Federation;

1.3. A 5th category repairman must know:

Design, purpose, principle of operation of pumps and devices;

Fundamental technology system serviced (repaired) installation;

Rules for labor protection when testing components, mechanisms, machines, apparatus, pipelines, fittings and assemblies;

Internal labor regulations;

Regulatory, guidelines and methodological documents for conducting hydropneumatic tests;

Rules for labor protection during the repair of components, mechanisms, machines, apparatus, pipelines, fittings and assemblies;

Fundamentals of welding and rigging;

Design, purpose, principle of operation of fittings, pumps, process pipelines, heat exchangers, liquid nozzles;

Technological repair operations;

Requirements for the quality of work;

Types of marriage, causes that give rise to it, ways to eliminate it;

Features of repair of equipment of the serviced installation;

The design and principle of operation of liquid nozzles and burners;

Rules for the rational organization of labor in the workplace;

Design, purpose, principle of operation of pumps, fittings, process pipelines, heat exchangers;

Schematic flow diagram of the serviced installation;

Rules for caring for tools and equipment;

Labor safety rules and building codes and rules, fire safety rules;

Requirements for the quality of work;

Technological repair operations, features of repair of serviced equipment;

The sequence of operations when performing installation and dismantling work in accordance with the characteristics of the materials used and the required shape of the product;

Special operational requirements to assembly units.;

Types and purpose of hand and mechanized tools;

Requirements for the layout and equipment of the workplace;

Rules for labor protection when performing installation and dismantling work;

Rules for reading drawings of parts;

Methods of quality control when performing installation and dismantling work;

1.4. A 5th category repairman must be able to:

Inspect and evaluate the correct operation of the equipment being serviced;

Work with metalwork tools;

Determine malfunctions of equipment being repaired;

Work with pneumatic power tools;

Possess the skills of centering moderately complex equipment and process pipelines;

Perform tin work;

Install plugs;

Possess the skills of plumbing and assembly work;

Install plugs;

Mark pipes for cutting;

Work with plumbing and pneumatic power tools;

Produce oil seal packings;

Work with machine tools;

Perform tin work;

Replace gaskets on flange connections;

Work with the winch mechanism and other rigging devices;

Manufacture flat gaskets (seals);

Work with insulating materials;

Determine malfunctions of repair equipment and repair equipment;

Use technical documentation for assembly (technological, route and operating cards assembly);

Read technological documentation for general and specialized purposes;

Carry out installation and dismantling work in accordance with the required technological sequence;

Comply with labor safety rules when performing installation and dismantling work;

Use power tools when performing installation and dismantling work;

Check the condition of the workplace in accordance with labor protection, fire, industrial and environmental safety, rules for organizing a mechanic's workplace;

Monitor the quality of installation and dismantling work performed;

Use metalworking tools and devices;

Prepare assembly units;

1.5. A repairman of the 5th category is appointed to the position and dismissed from the position by order general director Institutions in accordance with the current legislation of the Russian Federation.

1.6. A 5th category repairman reports to the General Director of the Establishment and the head of the New Technologies division.

2. Labor functions

2.1. Testing of components, mechanisms, machines, apparatus, pipelines, fittings and assemblies.

2.2. Repair of components, mechanisms, machines, apparatus, pipelines, fittings and assemblies.

2.3. Disassembly and assembly of components, mechanisms, machines, apparatus, pipelines, fittings and assemblies.

2.4. Installation and dismantling of components, mechanisms, machines, apparatus, pipelines, fittings and assemblies.

3. Job responsibilities

3.1. Inspection of pipeline elements during hydrotesting.

3.2. Preparation and control during hydrotesting of steam space heaters with a floating head.

3.3. Preparation and control during hydrotesting of sectional condensers-refrigerators.

3.4. Preparation and control during hydrotesting of coil condensers - refrigerators with straight cast iron or steel pipes.

3.5. Carrying out test runs of pumps in various modes.

3.6. Repair of sectional condensers-refrigerators.

3.7. Pump repair.

3.8. Repair of liquid injectors.

3.9. Repair of heat exchangers, heaters with steam space, heat exchangers with a floating head.

3.10. Repair of coil condensers - refrigerators with straight cast iron or steel pipes.

3.11. Repair of process pipelines and fittings.

3.12. Replacement of valves, oil pipes, pipe handles and others similar units pumps and compressors.

3.13. Disassembly and assembly of liquid nozzles and burners.

3.14. Disassembly and assembly of heat exchangers, heaters with steam space, with a floating head.

3.15. Disassembly and assembly of sectional condensers-refrigerators.

3.16. Disassembly and assembly of coil condensers - refrigerators with straight cast iron or steel pipes.

3.17. Disassembly and assembly of flange connections.

3.18. Disassembly and assembly of pipeline fittings with operating pressure (Py) up to 4 MPa (megapascal).

3.19. Disassembly and assembly of simple pumps.

4.2. Improve your qualifications, undergo retraining (retraining).

4.3. Enter into relationships with departments of third-party institutions and organizations to resolve issues within the competence of a 5th category repairman.

4.4. Take part in the discussion of issues included in his functional responsibilities.

4.5. Make suggestions and comments on how to improve activities in the assigned area of work.

4.6. Contact the relevant authorities local government or to court to resolve disputes arising during the performance of functional duties.

4.7. Use information materials and regulatory documents necessary to perform your job duties.

4.8. Pass in in the prescribed manner certification.

5. Responsibility

A 5th category repairman is responsible for:

5.1. Failure to perform (improper performance) of one’s functional duties.

5.2. Failure to comply with orders and instructions of the General Director of the Institution.

5.3. Inaccurate information about the status of fulfillment of assigned tasks and instructions, violation of deadlines for their execution.

5.4. Violation of internal labor regulations, fire safety and safety rules established in the Institution.

5.5. Causing material damage within the limits established by the current legislation of the Russian Federation.

5.6. Disclosure of information that has become known in connection with the performance of official duties.

For the above violations, a 5th category repairman may be subject to disciplinary, material, administrative, civil and criminal liability in accordance with current legislation, depending on the severity of the offense.

This job description has been developed in accordance with the provisions (requirements) Labor Code Russian Federation dated December 30, 2001 No. 197 Federal Law (Labor Code of the Russian Federation) (with amendments and additions), the professional standard “Fitter of technological installations” approved by order of the Ministry of Labor and Social Protection of the Russian Federation dated November 27, 2014 No. 944n and other regulations legal acts regulating labor relations.

I APPROVED

Director

_____________(_____________)

"____"_____________200____ g.

OPERATING INSTRUCTIONS

For a repairman

(5th category)

1. General Provisions

1.1. A repairman is hired and dismissed from work by order of the director of the enterprise on the recommendation of the chief engineer.

1.2. The repairman reports directly to the chief engineer.

1.3. In his activities, a repairman is guided by:

Charter of the enterprise;

Labor regulations;

Orders and instructions of the director of the enterprise (direct manager);

These operating instructions.

1.4. A repairman must know:

· design features of the equipment, units and machines being repaired; technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;

· technological process of repair, assembly and installation of equipment;

· rules for testing equipment for static and dynamic balancing of machines;

· geometric constructions with complex markings;

· methods for determining premature wear of parts;

· methods of restoring and strengthening worn parts and applying protective coating;

· internal labor regulations.

2. Characteristics of work.

The repairman is tasked with:

2.1. Repair, installation, dismantling, testing, adjustment and adjustment of complex equipment, units and machines and delivery after repair.

2.2. Metalworking of parts and assemblies according to 6–7 qualifications.

2.3. Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

4. Apparatuses, high-pressure gas pipelines - inspection, repair and testing.

5. Complex film projection devices and developing machines - average repair.

6. Oxygen and argon equipment for open hearth furnaces - repair, maintenance.

7. Gas blowers - overhaul and testing.

8. Vacuum drying and ironing rollers – repair and adjustment.

9. Gearboxes of semi-automatic lathes – assembly and switching with mutual fitting of splined rollers and gears.

10. Oxygen booster compressors – major repairs.

11. Lifting machines – repair, adjustment and leveling of crane tracks.

12. Machines for sorting letters - repair.

13. Charging machines for open-hearth furnaces - complete repair with replacement of the shaft, adjustment of all mechanisms.

14. Loading machines - revision of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.

15. Automated washing machines – repair and adjustment.

16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.

17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.

18. Hydraulic drive mechanisms of machine tools - repair, assembly, adjustment.

19. Vacuum and fore-vacuum pumps – major repairs.

20. Blast furnaces - installation of an inclined bridge.

21. Reactors - repair.

22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.

23. Robots and manipulators with program control with a repair complexity category of up to 20 units. – major repairs, adjustment.

24. Deep drilling rigs - repair.

25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.

26. Computer controlled machines - testing for rigidity.

27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.

28. Vacuum evaporation units - disassembly, repair, assembly.

29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.

30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.

31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.

3. Responsibilities

· performs assigned work in a timely and high-quality manner;

· undergoes periodic medical examinations in accordance with the established procedure;

· undergoes instructions on labor protection in accordance with the established procedure;

wears special clothes

· prepares workplace and personal protective equipment;

· checks the serviceability of equipment, devices, tools;

· complies with the requirements of personal hygiene and industrial sanitation;

· complies with the rules of use technological equipment, devices and tools, methods and techniques for safe work;

· immediately notifies the immediate supervisor of any deficiencies discovered during work;

· provides first (pre-medical) aid to victims of injury, poisoning, emergency situations and in case of sudden illness;

4. Responsibility

3.1. The repairman is subject to disciplinary action in accordance with current legislation.

3.2. The repairman bears financial responsibility for failure to ensure the safety of the material assets entrusted to him. The Employer is liable for damage caused to the employer within the limits determined by the current labor, criminal and civil legislation of the Republic of Belarus.

_____________________

I have read the Instructions: _________ _____________________

(signature) (signature decryption)

The job description of a mechanic regulates labor relations. The document contains general provisions about the position, requirements for education, work experience, knowledge, the order of subordination, occupation and dismissal of the employee from the position, a list of his functional duties, rights, types of responsibility.

The instructions are developed by the head of the organization’s department. The document is approved by the director of the organization.

Provided below standard form can be used when drawing up job descriptions for mechanical assembly mechanics, tool makers, car repair workers, etc. A number of provisions of the document may differ depending on the specialization of the employee.

Sample of a typical job description for a mechanic

I. General provisions

1. A mechanic belongs to the “workers” category.

2. The mechanic reports directly to the head of the department/general director of the organization.

3. The appointment and dismissal of a mechanic is carried out by order of the general director.

4. A person with at least secondary specialized education and experience in similar work of at least one year is appointed to the position of mechanic.

5. During the absence of a mechanic, his rights are functional responsibilities, responsibility is transferred to another official, as reported in the organization order.

6. The mechanic in his activities is guided by:

internal labor regulations;
this job description;
The company's charter;
governing and regulatory acts of the organization;
orders, instructions from management;
orders of the immediate superior;
legislation of the Russian Federation.

7. The locksmith must know:

operating principles, equipment design, methods for restoring worn-out structures;
the procedure for disassembling, repairing, assembling parts, installing units, components, handling devices;
requirements for fits, tolerances, accuracy classes of parts;
time standards for completing work;
methods and conditions for using special, auxiliary equipment, measuring equipment;
standards for the consumption of materials, spare parts;
conditions for testing, adjustment, acceptance of mechanisms, components, assemblies after maintenance and repair;
handling rules, purpose of power tools.

II. Job responsibilities of a locksmith

The locksmith performs the following duties:

1. Sorts parts according to performance criteria after disassembly and cleaning.

2. Processes components and parts, carries out their static balancing.

3. Carry out inspections, inspections, and preventive inspections of parts and mechanisms.

4. Eliminates identified malfunctions and defects during the diagnostic period according to the decision of the immediate superior.

5. Assembles, configures, replaces spare parts, components, assemblies, equipment in accordance with the received work order.

6. Informs the immediate superior about identified malfunctions of parts, mechanisms and necessary measures for their elimination.

7. Disassembles, assembles, repairs units and parts of equipment in accordance with the governing documents of the organization for the work.

8. Uses special clothing and installed personal protective equipment while performing work.

9. Uses devices and equipment in compliance with safety and fire protection regulations.

10. Determines the causes of increased wear and failure of parts and mechanisms.

11. Prepares documents for the provision of materials, spare parts, and tools.

12. Maintains proper operation and timely inspection of parts and mechanisms.

13. Carefully uses and rationally uses entrusted tools and devices.

III. Rights

The locksmith has the right:

1. Do not begin to perform your functional duties if there is a danger to life or health.

2. Communicate with departments of the organization on work issues.

3. Participate in educational events and improve your skills.

4. Demand that the management of the organization form normal conditions for safe work and fulfillment of their duties.

5. Inform management about identified shortcomings in the organization’s activities and submit proposals for their elimination.

6. Consult with specialists on issues beyond the competence of a locksmith.

7. Receive information from managers about decisions regarding its activities.

8. Inform management of proposals for improving the organization’s activities.

9. Make decisions independently within your competence.

IV. Responsibility

The locksmith is responsible for:

1. Improper performance of one’s official duties.

3. Violation of the provisions of the organization’s governing documents.

4. Reliability of information provided to management about the functioning of mechanisms and equipment.

5. Results independent decisions, own actions.

6. Violation of safety standards, labor discipline, fire protection standards, and internal labor regulations.

7. Causing damage to the organization, its employees, the state, or clients.

Repairman

A repairman repairs and restores parts and mechanisms of equipment that is used for industrial, household, and technical activities.

Specific functional responsibilities of a repairman:

1. Scheduled preventive maintenance of equipment in accordance with the established schedule.

2. Accounting for the current mandrel and fixtures.

3. Setting up machines.

4. Processing of components and parts according to established qualifications (degrees of accuracy).