Technological map of current transformer repairs. Repair of power transformers

Including reconstruction (change structural elements) and modernization (changes in rated voltages and powers).

We always fulfill our obligations, so our Customers can count on a decent level of service and quality work done.

TYPICAL TECHNOLOGICAL CARD

INSTALLATION OF POWER TRANSFORMERS WITH NATURAL OIL COOLING, VOLTAGE UP TO 35 kV, POWER UP TO 2500 kVA

1 AREA OF USE

A typical technological map has been developed for the installation of power transformers.

General information

Requirements for transportation, storage, as well as installation and commissioning of power transformers are determined by the instructions “Transportation, storage, installation and commissioning of power transformers with voltage up to 35 kV inclusive without revision of their active parts” and guidelines technical instructions"Power transformers, transportation, unloading, storage, installation and commissioning."

The power transformer, which arrived from the equipment supplier (manufacturer, intermediate base), is subjected to external inspection. During the inspection, they check the presence of all places on the railway bill of lading, the condition of the packaging, the absence of oil leaks at the joints of the radiators with the tank and at the sealing points, the integrity of the seals, etc.

The packaging of dry transformers must ensure their safety from mechanical damage and direct exposure to moisture.

If a malfunction or damage is detected, a report is drawn up and sent to the plant or intermediate base.

After inspection and acceptance of the transformer, they begin to unload it.

It is recommended to unload the transformer using an overhead or mobile crane or a stationary winch of appropriate lifting capacity. In the absence of lifting means, it is allowed to unload the transformer onto the sleeper cage using hydraulic jacks. Unloading of transformer components (coolers, radiators, filters, etc.) is carried out by a crane with a lifting capacity of 3 to 5 tons. When unloading transformers with lifting devices (crane, etc.), it is necessary to use inventory slings of the appropriate lifting capacity, which have factory marks and have been tested .

To lift the transformer, there are special hooks on the walls of its tank, and eyelets (lifting rings) on the roof of the tank. Slinging of cables for large transformers is carried out only with hooks, for small and medium ones - with hooks or eyes. The cleats and lifting ropes used for lifting must be made of steel rope a certain diameter corresponding to the mass of the transformer. To avoid cable breaks, wooden pads are placed under all sharp edges of the bends.

A heavy transformer, arriving disassembled, is unloaded using a railway crane heavy lifting capacity. In the absence of such a crane, unloading is carried out using winches and jacks. To do this, the transformer tank, installed on a railway platform, is first lifted with two jacks using lifting brackets welded to the bottom and walls of the tank, then a trolley supplied separately from the tank is brought under the tank, and with the help of winches the tank is rolled down from the platform onto a specially prepared sleeper stand. Rolling is carried out along steel strips placed under the rollers of the cart. The remaining transformer components ( expansion tank, conclusions, etc.) are unloaded with conventional cranes.

The unloaded transformer is transported to the installation site or to a workshop for inspection. Depending on the weight of the transformer, transportation is carried out by car or on a heavy trailer. Transportation by drag or on a steel sheet is prohibited.

Vehicles used to transport transformers must have a horizontal loading platform that allows the transformer to be freely installed on it. When placing the transformer on a vehicle, the major axis of the transformer must coincide with the direction of travel. When installing a transformer on a vehicle, it is necessary to take into account the location of the inputs on the transformer to avoid subsequent rotation before installation at the substation.

Dismantled components and parts can be transported along with the transformer if the load capacity allows vehicle and if the requirements for transportation of the transformer itself and its components are not violated.

The carrying capacity of the vehicle must be no less than the mass of the transformer and its elements if they are transported together with the transformer. It is not allowed to apply traction, braking or any other types of forces to the transformer structural elements when transporting them.

Figure 1 shows a diagram of how to install a transformer on a car.

Fig.1. Diagram of installation and fastening of the transformer on the car

In some cases, before installation, transformers long time stored in on-site warehouses. Storage must be organized and carried out in such a way as to exclude the possibility mechanical damage transformers and moistening the insulation of their windings. Compliance with these requirements is ensured by certain storage conditions. Depending on the design and method of shipment of transformers, their storage conditions will be different. In all cases, it is necessary that the duration of storage of transformers does not exceed the maximum permissible established by instructions mentioned above.

The storage conditions for power transformers with natural oil cooling are accepted according to the group of storage conditions OZHZ, i.e. in open areas.

The storage conditions for dry, unsealed transformers must comply with the conditions of group A, and for transformers with a non-flammable liquid dielectric - group OZh4. The storage conditions for spare parts (relays, fasteners, etc.) for all types of transformers must comply with condition group C.

Dry transformers must be stored in their own enclosures or original packaging and must be protected from direct contact atmospheric precipitation. Oil transformers and transformers with liquid non-flammable dielectric must be stored in their own tanks, hermetically sealed with temporary (during transportation and storage) plugs and filled with oil or liquid dielectric.

When storing transformers up to 35 kV inclusive, transported with oil without expanders, installing the expander and adding oil must be done as soon as possible. short term, but no later than 6 months. When storing transformers with a voltage of 110 kV and above, transported without an expander with or without oil, the installation of the expander, topping up and filling of oil should be carried out as soon as possible, but no later than 3 months from the date of arrival of the transformer. The oil must comply with the requirements of the PUE. The oil level must be periodically monitored (if the level drops, oil must be added); at least once every 3 months, an oil sample must be taken for a short analysis. The absence of oil leakage from the transformer tank is periodically checked by following marks on the tank and fittings. Sealed oil transformers and transformers with non-flammable liquid dielectric must be stored in the manufacturer's packaging and protected from direct exposure to precipitation.
2. ORGANIZATION AND TECHNOLOGY OF WORK EXECUTION

INSTALLATION OF POWER TRANSFORMERS WITH NATURAL OIL COOLING

The facilities mainly use power transformers with natural oil cooling, voltage up to 35 kV, power up to 2500 kVA. The scope of work for installing a power transformer with natural oil cooling depends on the form in which it arrives from the factory - assembled or partially disassembled. Regardless of the type of delivery, the sequence of installation operations will be the same.

When installing a power transformer, you must perform the following steps in sequence:

Accept the premises (installation site) and transformer for installation;

Inspect the transformer;

Dry the windings (if necessary);

Assemble and install the transformer in place.

Acceptance of premises (installation site) and transformer for installation

The room (open area) for installation of the transformer must be completely completed. Lifting devices or portals must be installed and tested before installation of the transformer.

As is known, the supply of power transformers and their delivery to the installation area must be carried out by the customer. When accepting transformers for installation and determining the possibility of carrying out further work the whole range of issues related to transportation and storage, the condition of transformers by external inspection and determination of insulation characteristics, readiness and equipment of the room or installation site are considered.

The customer must provide the following necessary information and documents:

Date of dispatch of transformers from the manufacturer;

Conditions of transportation from the manufacturer (by rail or other transport, with or without oil, with or without an expander);

Acceptance certificate of the transformer and components from railway;

Scheme of unloading and transportation from the railway to the installation site;

Storage conditions for transformers and components (oil level in the transformer, period for filling and topping up oil, characteristics of the filled or topped up oil, results of transformer insulation assessment, oil sample testing, leak testing, etc.).

At the same time, the condition of the transformer is assessed by external inspection, the results of checking the tightness of the transformer and the condition of the indicator silica gel.

During an external inspection, they check for dents and the integrity of the seals on the taps and plugs of the transformer.

The transformer is checked for leaks before installation, before adding or adding oil. Before checking the tightness, tightening the seals is prohibited. The tightness of transformers transported with an expander is determined within the oil indicator marks.

The tightness of transformers transported with oil and a dismantled expander is checked by pressing an oil column 1.5 m high from the level of the cover for 3 hours. The transformer is considered tight if, during testing, no oil leaks are observed in places located above the level of the oil with which it arrived transformer. It is allowed to check the tightness of the transformer by creating an excess pressure of 0.15 kgf/cm (15 kPa) in the tank. The transformer is considered sealed if after 3 hours the pressure drops to no more than 0.13 kgf/cm (13 kPa). The tightness of transformers transported without oil and filled with dry air or inert gas is checked by creating an excess pressure of 0.25 kgf/cm (25 kPa) in the tank. The transformer is considered sealed if the pressure drops after 6 hours to no more than 0.21 kgf/cm (21 kPa) at a temperature environment 10-15 °C. Creation of excess pressure in the transformer tank is done by pumping dry air through a silica gel desiccant with a compressor or by supplying dry inert gas (nitrogen) from cylinders into the tank.

Acceptance of transformers for installation is documented in an act of the established form. Representatives of the customer, installation and commissioning (for transformers of size IV and above) organizations participate in the acceptance.

Audit

An inspection of power transformers is carried out before installation in order to check their condition, identify and timely eliminate possible defects and damage. The inspection can be carried out without inspecting the removable (active) part or with inspecting it. All transformers to be installed are subject to inspection without inspection of the removable part. An audit with inspection of the removable part is carried out in cases where damage to the transformer is detected, which gives rise to assumptions about the presence of internal faults.

Transformers currently produced have additional devices, protecting their removable part from damage during transportation. This makes it possible, subject to certain storage and transportation conditions, not to carry out a labor-intensive and expensive operation - inspection with lifting of the removable part. The decision to install transformers without revising the removable part should be made based on the requirements of the instructions “Transportation, storage, installation and commissioning of power transformers for voltages up to 35 kV inclusive without revision of their active parts” and “Power transformers. Transportation, unloading, storage, installation and commissioning." At the same time, a comprehensive assessment of compliance with the requirements of the instructions is carried out with the preparation of appropriate protocols. If the requirements of the instructions are not met or faults are detected during an external inspection that cannot be eliminated without opening the tank, the transformer is subject to inspection with inspection of the removable part.

When conducting an audit without inspecting the removable part, a thorough external inspection of the transformer is carried out, an oil sample is taken to test for electrical strength and chemical analysis; measure the insulation resistance of the windings.

During the inspection, check the condition of the insulators, make sure there are no oil leaks at the seals and through welds, the required oil level in the conservator is available.

The electrical strength of the oil, determined in a standard vessel, should not be less than 25 kV for devices with higher voltages up to 15 kV inclusive, 30 kV for devices up to 35 kV and 40 kV for devices with voltages from 110 to 220 kV inclusive.

Chemical analysis of transformer oil is carried out in a special laboratory, and compliance is determined chemical composition oils to GOST requirements.

The insulation resistance of the windings is measured with a megohmmeter for a voltage of 2500 V. The insulation resistance is measured between the high and low voltage windings, between each winding and the housing. For oil transformers with higher voltage up to 35 kV inclusive and power up to 6300 kVA inclusive, insulation resistance values ​​measured at the sixtieth second () must be at least 450 MOhm at a temperature of +10 °C, 300 MOhm at +20 °C, 200 MOhm at +30 °C, 130 MOhm at +40 °C. The value of the absorption coefficient should be at least 1.3 for transformers with a power up to 6300 kVA inclusive.

The physical essence of the absorption coefficient is as follows. The nature of the change in the measured value of the winding insulation resistance over time depends on its condition, in particular on the degree of humidification. To understand the essence of this phenomenon, we will use an equivalent circuit for winding insulation.

Figure 2 shows the insulation resistance measurement circuit and the equivalent circuit. In the process of measuring insulation resistance using a megohmmeter, DC voltage is applied to the winding insulation. The drier the winding insulation, the greater will be the capacitance of the capacitor formed by the winding conductors and the transformer body, and therefore, the greater the charge current of this capacitor will flow in the initial period of measurement (at the fifteenth second from the moment the voltage is applied) and the megohmmeter readings will be smaller ( ). In the subsequent measurement period (at the sixtieth second), the capacitor charge ends, the charge current decreases, and the megohmmeter reading increases () . The drier the insulation of the windings is, the greater the difference in megohmmeter readings will be in the initial () and final () measurement periods and, conversely, the wetter the insulation of the transformer windings is, the smaller the difference in these readings will be.

6. TECHNICAL AND ECONOMIC INDICATORS

State estimate standards.
Federal unit prices for equipment installation.
Part 8. Electrical installations
FERM 81-03-08-2001

Order of the Ministry of Regional Development of Russia dated August 4, 2009 N 321

Table 08-01-001. Power transformers and autotransformers

Meter: pcs.

BIBLIOGRAPHY

SNiP 3.03.01-87. Load-bearing and enclosing structures.

SNiP 12-03-2001. Occupational safety in construction. Part 1. General requirements.

SNiP 12-04-2002. Occupational safety in construction. Part 2. Construction production.

GOST 12.2.003-91. SSBT. Production equipment. General safety requirements.

GOST 12.3.009-76. SSBT. Loading and unloading works. General safety requirements.

GOST 12.3.033-84. SSBT. Construction machines. General safety requirements for operation.

GOST 24258-88. Scaffolding means. Are common technical specifications.

PPB 01-03. Rules fire safety V Russian Federation.

The electronic text of the document was prepared by Kodeks JSC
and verified according to the author's material.
Author: Demyanov A.A. - Ph.D., teacher
Military Engineering and Technical University,
St. Petersburg, 2009

Results of the analysis of labor organization and measures to improve it.

Technological maps provide a detailed technically sound description of operations for the current repair of equipment at traction substations, substations and substations and must be strictly observed when performing work. They define the categories of work in relation to safety measures, the composition of performers and their qualifications, and set out the basic requirements to ensure the safety of personnel. The number of performers and safety measures when preparing the workplace are specified by the work order (order) issued for the work.

The title of the position of an electrician in this collection is adopted in accordance with the Qualification characteristics and pay grades for positions of managers, specialists and employees according to the industry wage scale (approved by the instruction of the Ministry of Railways dated October 18, 1996 No. A-914u) and the Collection of changes and additions to the qualification characteristics and pay grades labor positions of managers, specialists and employees according to the industry tariff schedule (Moscow, PVC Ministry of Railways of the Russian Federation, 1999). The name of the profession and qualification level of an electrician at a traction substation is according to the Unified Tariff and Qualification Directory of Work and Professions of Workers (ETKS), issue 56 and the Collection of Tariff and Qualification Characteristics of Professions of Workers Employed in Railway Transport (Moscow, PVC Ministry of Railways of the Russian Federation, 1999).

When performing the work provided for in the collection, instruments, tools and accessories are used that are produced by the electrical industry and are designed specifically for work in electrical installations of traction substations. Recommended lists of them are given in each technological map. In addition to the recommended ones, other types of devices with similar or similar characteristics can be used.

Performers must be provided with the necessary tools, instruments and devices that meet the technical conditions. They are cared for by personnel performing basic work.

All operating personnel involved in technological processes must have sufficient experience and pass a safety test.

The limits of numerical indicators given in the collection, in which “up to” is indicated, should be understood inclusive, “not less” - are the smallest.

When this collection is published, the collection “Map of technological processes of capital, current repairs and preventive tests of specific equipment of traction substations of electrified railways”, approved on January 14, 1994 by the Ministry of Railways of the Russian Federation, No. TsEE-2, becomes invalid.

2. Transformers Routing № 2.1.

Current repairs of power transformers10000 - 63000 kVA1. Cast

Electromechanic - 1

Electrician of traction substation 4 categories - 1

Traction substation electrician 3rd category - 1

2. Conditions for performing work

The work is being done:

With stress relief

Alongside

3. Protective equipment, devices, tools, accessories and materials:

Protective helmets, safety belt, ladder, grounding, short-circuits, dielectric gloves, megohmmeter for voltages of 1000 and 2500 V, stopwatch, thermometer, level, pump with pressure gauge and hose, wrenches, combination pliers, screwdrivers, scraper, brushes, container for draining sediment, glass containers with a ground stopper for taking oil samples, indicator silica gel , silica gel, transformer oil, CIA-TIM lubricant, white spirit, moisture-oil-resistant varnish or enamel, spare oil indicator glasses, rubber gaskets, cleaning material, rags

4. Preparatory work and permission to work

On the eve of the work, submit an application for the transformer to be taken out for repair.

Check the serviceability and expiration dates of protective equipment, devices, prepare tools, installation devices and materials.

After issuing the work order, the work contractor must receive instructions from the person who issued the work order.

4.4. Operating personnel prepare the workplace. The work foreman checks the implementation of technical measures to prepare the workplace.

Clear the team for work.

The work manager instructs the team members and clearly distributes responsibilities between them.

End of technological art№ 2.2.

Check compliance with the operating position of devices, taps, and dampers. Carry out an inspection to check the oil level in the inputs and tanks of the transformer. Record the readings of thermal alarms, oil level indicators, air temperature, and the position of the switches of all windings

Note.

All operations with oil-filled and bushings for voltage 110-220 kV must be performed together with a RRU specialist.

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

Conditions for performing work

Preparatory work and permission to work

4.1. On the eve of the work, submit an application for repair of the trans
formatter.

4.2. Check the serviceability and expiration dates of protective equipment, equipment
ditch, prepare tools, installation equipment and materials.

4.3. After issuing the work order to the work contractor, receive instructions from
the person who issued the outfit.

4.4. Operating personnel prepare the workplace.
The work foreman checks the implementation of technical measures for
preparation of the workplace.

4.5. Clear the team for work.

4.6. The work foreman will instruct the team members and clearly
distribute responsibilities between them.

End of technological art No. 2.2.

Check compliance with the operating position of devices, taps, and dampers. Carry out an inspection to check the oil level in the inputs and tanks of the transformer. All operations with oil-filled and bushings for voltage 110-220 kV must be performed together with a RRU specialist.

Completion of work

Technological map No. 2.3. Current repair of autotransformers for voltage 110-220 kV

Cast

Electromechanic - 1

Electrician of traction substation 4 categories - 1

Traction substation electrician 3rd category - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

Conditions for performing work

3. Protective means, devices, tools, fixtures and materials:

Protective helmets, safety belt, ladder, grounding, short-circuits, dielectric gloves, megohmmeter for voltage 1000 and 2500 V, stopwatch, thermometer, level, pump with pressure gauge and hose, wrenches, combination pliers, screwdrivers, scraper, brushes, container for draining sediment, glass containers with a ground stopper for taking oil samples, indicator silica gel, silica gel, transformer oil, CIA-TIM lubricant, white spirit, moisture-oil-resistant varnish or enamel, spare oil indicator glasses, rubber gaskets, cleaning material, rags

Technological map No. 2.4. Current repairs of transformers with a capacity of 40 - 630 kVA

Cast

Electromechanic - 1

Traction substation electrician 3rd category - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

Conditions for performing work

3. Protective equipment, devices, tools, accessories and materials:

Protective helmets, safety belt, ladder, grounding, short-circuits, dielectric gloves, megohmmeter for voltage 1000 and 2500 V, stopwatch, thermometer, level, pump with pressure gauge and hose, wrenches, combination pliers, screwdrivers, scraper, brushes, container for draining sediment, glass containers with a ground stopper for taking oil samples, indicator silica gel, silica gel, zeolite, transformer oil, CIATIM lubricant, white spirit, moisture-oil-resistant varnish or enamel, spare oil indicator glasses, rubber gaskets, wiping material, rags

Oil switches

Continuation of technological map No. 3.1.

Cast

Electromechanic - 1

Traction substation electrician 4 categories - 1 Traction substation electrician 3 categories - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

Conditions for performing work

3. Protective equipment, devices, tools, accessories and materials:

Protective helmets, safety belt, ladder, grounding, short circuits, dielectric gloves, megohmmeter for voltage 1000 and 2500 V, electric stopwatch, wrenches, combination pliers, screwdrivers, scraper, brushes, glass containers with ground stopper for oil sampling, silica gel indicator, silica gel, transformer oil, CIATIM lubricant, white spirit, insulating varnish, spare oil indicator glasses, rubber gaskets, cleaning material, rags

Cast

Electromechanic - 1

Traction substation electrician 3rd category - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

Conditions for performing work

3. Protective equipment, devices, tools, accessories and materials:

Protective helmets, safety belt, ladder, grounding, short circuits, dielectric gloves, megohmmeter for voltage 1000 and 2500 V, testing machine type LVI-100, electric stopwatch, wrenches, combination pliers, screwdrivers, scraper, brushes, transformer oil, CIATIM lubricant, white spirit, insulating varnish, spare oil indicator glasses, rubber gaskets, cleaning material, rags

Completion of work

6.1. Collect instruments, tools, fixtures and materials.

6.2. Return to the switchboard of the traction substation.

6.3. Pass workplace admitting and close the outfit

6.4. The results of the measurements taken should be documented in a protocol.

Cast

Electromechanic - 1

Traction substation electrician 3rd category - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

Conditions for performing work

3. Protective equipment, devices, tools, accessories and materials:

Protective helmets, grounding, short circuits, dielectric gloves, megohmmeter for voltage 1000 and 2500 V, electric stopwatch, wrenches, combination pliers, screwdrivers, scraper, transformer oil, CIA-TIM lubricant, white spirit, insulating varnish, spare oil indicator glasses, rubber gaskets, cleaning material, rags

Completion of work

6.1. Collect instruments, tools, fixtures and materials.

6.2. Return to the switchboard of the traction substation.

6.3. Hand over the workplace to the admitting person and close the work order

6.4. The results of the measurements taken should be documented in a protocol.

Cast

Electromechanic - 1

Electrician of traction substation 4 categories - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

2.2. Alongside

3. Protective equipment, devices, tools, accessories and materials:

Megohmmeter for voltage 500 and 2500 V, tester, electric soldering iron, vacuum cleaner, calibration wrench, wrenches, combination pliers, screwdrivers, files, scraper, test lamp, hair brush, wooden ladder, stepladder, white spirit, wiping material, CIATIM lubricant

Completion of work

6.1. Collect instruments, tools, fixtures and materials.

6.2. Return to the switchboard of the traction substation.

6.3. Hand over the workplace to the admitting person and close the work order

6.4. The results of the measurements taken should be documented in a protocol.

Cast

Electromechanic - 1

Electrician of traction substation 4 categories - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

2.2. Alongside

3. Protective equipment, devices, tools, accessories and materials:

Ohmmeter, portable lamp, vacuum cleaner, wrenches and sockets, screwdrivers, ruler, calipers, files, scraper, wire brush, set of probes, files for cleaning switch contacts, wooden stick, sandpaper, white and carbon paper, white spirit, CIATIM lubricant, rags, cleaning material

Cast

Electromechanic - 1

Electrician of traction substation 4 categories - 1

Current repairs of transformers with a capacity of 10,000 - 63,000 kV-A 1. Composition of performers

The work is being done:

Electromechanic - 1

2.2. Alongside

3. Protective equipment, devices, tools, accessories and materials:

Stopwatch, portable lamp, vacuum cleaner, wrenches and sockets, screwdrivers, ruler, calipers, files, scraper, wire brush, set of feeler gauges, files for cleaning switch contacts, glass cloth, wooden stick, sandpaper, white and carbon paper, white spirit, CIA-TIM lubricant, rags, cleaning material

Transformers Technological map No. 2.1.